With the rapid development of Industry 4.0, the steel structure processing industry has also ushered in a wave of technological innovation. Traditional cutting methods can no longer meet the high precision and efficiency demands of modern construction and machinery manufacturing. Laser cutting technology, with its unmatched advantages, has gradually become the new favorite of steel structure processing plants. In October 2024, the company introduced an ultra-large-format fiber laser cutting machine.
Cutting Through Giants, Leading with Value | Ultra-Large-Format Fiber Laser Cutting Machine
1、The cutting machine features a large working area and exceptional cutting power, with a 4.8-meter wide platform. It supports modular design for multi-plate nesting and cutting, with customizable sheet sizes (working table dimensions diagram).The working table size is 254.6 meters, and the actual travel range is 25.54.8 meters.
The working table adopts a modular design, allowing for flexible assembly and disassembly.
The platform size can be freely customized according to customer requirements.
2、Breaking Efficiency Limits, Capacity Boosted by Up to 600%, The processing list can be set once to handle different materials, sheet sizes, and workpieces. It supports unmanned processing mode, allowing for continuous operation without supervision.
Maximum positioning speed: 80 m/min
Maximum acceleration: 1.4 G
Positioning accuracy: ±0.05 mm/m
Repeat positioning accuracy: ±0.03 mm/m
With top-tier configuration, it also supports bevel cutting, meeting international industry-leading standards.
3、Intelligent Performance, Exceptional Quality, The machine's overall performance is smarter and more outstanding, offering a superior human-machine interaction experience with stable quality that stands the test of time.
Control System: Equipped with the Bachu 8000 control system, featuring bus control for fast computation, rapid response, and strong expandability.
Bevel Cutting: The system comes with the Bachu Black Diamond bevel cutting head, enabling high-speed, high-precision, and multifunctional laser processing.
Large-Format Bevel Cutting: The ultra-large-format bevel cutting machine achieves single-pass forming, eliminating the need for secondary cutting or polishing, significantly improving processing efficiency.
Applications: Capable of performing V-shaped, X-shaped, and Y-shaped bevel cutting on large metal plates, making it ideal for complex industrial applications.
4、Robust Mainframe, Stable as a Rock, The machine features a zero-gap rail splicing structure, ensuring constant distance on both sides and vibration-free operation even at high speeds. The bed undergoes secondary annealing to eliminate internal stress, ensuring no deformation during long-term operation.
Powerful Laser System: With a 30,000W high-power laser, it can efficiently cut up to 70mm thick carbon steel in bulk.
High Conversion Efficiency: The laser's electro-optical conversion efficiency exceeds 40%, offering better laser energy absorption and higher overall cutting efficiency.
Adaptive Spot Size: The spot size automatically adjusts to optimize cutting quality and precision.
5、Cutting-Edge Technology for Unmatched Precision, The machine is equipped with multiple innovative technologies, ensuring exceptional cutting results and significant improvements in both efficiency and production capacity during bulk processing.
Integrated Z-Axis Mainframe: The one-piece Z-axis design features precise guide rails and ball screw transmission, offering excellent rigidity, accurate positioning, and high torque transmission.
High-Precision Components: Imported high-precision gears, racks, and linear guide rail systems ensure stable and smooth movement for superior cutting accuracy.
Floating Gantry Beam Structure: This unique design perfectly addresses the issue of parallelism between the rails on both sides of the large-width gantry, ensuring consistent cutting quality across the entire workpiece.
Intelligent Pneumatic Contr
6、Hurricane-Force Precision, Sweeping Away Debris, The machine incorporates a zone-specific dust removal design and a high-capacity dust filtration system, ensuring a powerful suction force for deep cleaning in the cutting area. Key features include:
High-Efficiency Dust Extraction: Equipped with a large airflow dust removal system, it provides strong suction to maintain a clean work environment, effectively removing dust and smoke during the cutting process.
Blow-and-Suction Dust Removal Units: Positioned on both sides of the cutting area, the blow-and-suction units work in tandem to eliminate debris and smoke, ensuring thorough exhaust and preventing contamination.
Smoke Purification Equipment: The integrated smoke purification system effectively filters out harmful fumes, providing a cleaner and safer workspace.
Flame Retardant Structure: Designed with a flame-retardant structure, the system ensures safety and minimizes the risk of fire, offering peace of mind during high-power cutting operations.
This advanced dust and smoke management system not only enhances machine performance but also promotes a cleaner and safer working environment, significantly improving the overall user experience.
The company has achieved a transformation from traditional cutting to intelligent and automated processes by introducing advanced laser cutting technology. We have successfully shortened the production cycle, improved processing accuracy, and made significant progress in reducing material waste. In addition, with the introduction of laser cutting technology, the company is now capable of handling more complex and refined orders, enhancing its market competitiveness. This has helped the company stand out in the fierce market competition and move towards a more efficient, precise, and intelligent future.